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Lean Flow Technology

Measurable Results

Results are immediately mesurable :

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Real Examples & Real Results - Process Flow Optimization :

Aerospace Products & Equipment

Before LFT

After LFT

Result

Total Lead Time (Days) :

> 30

16

47%

Work In Process Inventory (# of Parts) :

> 200

115

43%

On-Time Deliveries :

< 20%

100%

400%

Productivity (# of Parts / Employee / Day) :

9

20

122%

Aerospace Products & Equipment

Before LFT

After LFT

Result

Total Lead Time (Days) :

> 16

2

87%

Work In Process Inventory (# of Parts) :

> 230

60

74%

On-Time Deliveries :

< 30%

95%

217%

Productivity (# of Parts / Employee / Day) :

75

120

60%

HVAC Products & Accessories

Before LFT

After LFT

Result

Total Lead Time (Days) :

> 5

1

80%

Work In Process Inventory (# of Parts) :

> 60

18

70%

On-Time Deliveries :

< 35%

97%

177%

Defect Rate :

4%

0.3%

92%

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Mechanical Industry

Before LFT

After LFT

Result

Total Lead Time (Days) :

> 35

5

86%

Work In Process Inventory (# of Parts) :

> 1250

150

88%

On-Time Deliveries :

< 60%

99%

60%

Productivity (# of Parts / Employee / Day) :

39

70

80%

Real Examples & Real Results - Information Flow Optimization :

Spare Parts Distribution - Orders Entry Process

Before LO

After LO

Result

Orders Entry Lead Time (Days) :

> 7

2

71%

In-Process Orders (# of Orders) :

> 210

22

90%

On-Time Clear & Zero-Defect Orders :

< 89%

99%

12%

Productivity (# of Orders / Employee / Day) :

14

27

93%