Results are immediately mesurable :
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Aerospace Products & Equipment |
Before LFT |
After LFT |
Result |
Total Lead Time (Days) : |
> 30 |
16 |
47% |
Work In Process Inventory (# of Parts) : |
> 200 |
115 |
43% |
On-Time Deliveries : |
< 20% |
100% |
400% |
Productivity (# of Parts / Employee / Day) : |
9 |
20 |
122% |
Aerospace Products & Equipment |
Before LFT |
After LFT |
Result |
Total Lead Time (Days) : |
> 16 |
2 |
87% |
Work In Process Inventory (# of Parts) : |
> 230 |
60 |
74% |
On-Time Deliveries : |
< 30% |
95% |
217% |
Productivity (# of Parts / Employee / Day) : |
75 |
120 |
60% |
HVAC Products & Accessories |
Before LFT |
After LFT |
Result |
Total Lead Time (Days) : |
> 5 |
1 |
80% |
Work In Process Inventory (# of Parts) : |
> 60 |
18 |
70% |
On-Time Deliveries : |
< 35% |
97% |
177% |
Defect Rate : |
4% |
0.3% |
92% |
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Mechanical Industry |
Before LFT |
After LFT |
Result |
Total Lead Time (Days) : |
> 35 |
5 |
86% |
Work In Process Inventory (# of Parts) : |
> 1250 |
150 |
88% |
On-Time Deliveries : |
< 60% |
99% |
60% |
Productivity (# of Parts / Employee / Day) : |
39 |
70 |
80% |
Spare Parts Distribution - Orders Entry Process |
Before LO |
After LO |
Result |
Orders Entry Lead Time (Days) : |
> 7 |
2 |
71% |
In-Process Orders (# of Orders) : |
> 210 |
22 |
90% |
On-Time Clear & Zero-Defect Orders : |
< 89% |
99% |
12% |
Productivity (# of Orders / Employee / Day) : |
14 |
27 |
93% |